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Walk On Hot Tub Spa Covers Support 400 Pounds

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Walk On Hot Tub Spa Covers Support 400 Pounds

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  • Fiberglass sheeting is laminated to the top and bottom. Fiberglass color may vary.
  • Walk On hot tub covers - hold up to 200 pounds
  • Internal laminated foam cores for a three panel 112" round cover
Customize Your Cover

Quick Overview

Hot Tub Covers & Spa Covers - *Free shipping! Supports up to 400 pounds. Custom made. Largest U.S. manufacturer. 5 year warranty. Lowest price guarantee. *Shipping is free 99% of the time, but not for areas freight companies consider remote like Alaska, Hawaii, Wyoming Montana, Maine, Vermont, New Hampshire, etc. and almost all islands such as the Florida Keys, Long Island, etc.

Walk On covers are made for locations where the cover may be walked upon, such as a spa sunken into a deck. It is identical to any other cover in appearance. The big difference is inside. Each of the foam cores have a sheet of fiberglass laminated to the top and bottom. It is this sandwich which gives the cover it's strength.


  • ALL Walk On covers are made only with 1.0# density foam. The higher foam densities are used in other covers to provide more strength, which is no longer necessary with the fiberglass laminated Walk On cover construction. In a Walk On cover, the more dense foams would only add additional (unnecessary) weight.

  • The weight of a Walk On cover varies with size but they are typically in the 90 - 110 pound range for a 2 panel cover up to 8 feet in either dimension, and anywhere from 80 to 170 pounds for a 3 panel cover.

  • Due to the length of the process and the materials used, Walk On covers are only made about every three weeks. Please note your cover may be a month or so before it is delivered to you.

  • Walk On covers are made either with a solid underliner or our standard black mesh. The color of the fiberglass sheeting also varies. With black fiberglass, we use the black mesh underliner. Each provides a quality finished look to the laminated bottom of the cover cores.

Enter your specifications below to Design-Your-Own spa cover so it will be manufactured with only the components of your choosing, tailor made to your size, for your use and your environment. 90% of the covers we manufacture are made from specifications provided by our clients and not by the make, model and year of the hot tub.

We provide the industry's best guides so you can easily and accurately order your replacement hot tub cover. At each step below, we provide easy to understand explanations , photos , calculators and even videos . Every question is clearly explained so all you have to do is make your selections. Every specification required is entered on this single page.

To order your replacement hot tub cover, and to get a final price, begin making your selections below. The total price will be displayed above and at the bottom of the page. Then, click "Add to Cart" at the bottom of this page to begin the checkout process.

Choose Your Options

REQUIRED: Select your cover thickness here. Thicker covers insulate better.   See comparison

Preview All Shape Choices

Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5 Measuring your cover    Measuring your hot tub

Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5 Measuring your cover    Measuring your hot tub

Rounded corners? Help Me    Photo with Measuring Tape    Video Guide    Calculator    Cut corners? Photo with Measuring Tape

Measure as shown by the line in the illustration above Measuring your cover

Measure as shown by the line in the illustration above Measuring your cover

Click the cameras below to view larger color images, or use our Zoomable color chart

See how to measure

For only the first two choices above, you can enter the distance, in inches, from the nearest cover edge, to the center of the strap. Help Me

Maximum number of characters: 4

For maximum insulation, select the Long Steam Stopper below to add R-9 to any cover by preventing heat loss through the fold/hinge area

Add strapping when a cover lifter is used Prevent this!

View this picture of a raised speaker

If your hot tub has raised speakers, the following are required to correctly manufacture your cover:

A). The complete exterior vinyl skin from your current cover must be sent in
B). All of the dimensions as shown in this illustration
C). The thickness of the current cover, in the middle at the fold and at the thinnest part of the edges

Spa covers ship ground via freight carriers, due to their size. UPS and FedEx will not accept them. Rush deliveries are not available with ground carriers. However, we can expedite the MANUFACTURING time if needed. The options are below.

Due to the intricate construction and the single use materials required, Walk On covers are not made every week. Please note the average is about 1 month till your Walk On cover will arrive.

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Hot Tub Covers & Spa Covers! Largest U.S. manufacturer. Lowest price guaranteed. Free shipping 99% of the time. 970-703-3074

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