Catalina - MONTEREY spa and hot tub covers

Standard or Oversize cover *
OVER 100 INCHES: If any dimension exceeds 100 inches, click here to proceed, otherwise continue below

STANDARD SIZE: All dimensions under 96 inches (length, width or diameter for round)

OVERSIZE: Length & width (or diameter) 96 inches or longer up to 100 inches require special order foam and are considered "Extreme Length" by freight companies which add charges of $175

Standard: Length (folds in half) or diameter is less than 96 inches - Made with 1.0# foam density - A stronger foam upgrade is not required
OVERSIZE: Length AND width (or diameter) 96 up to 100 inches: Upgrade to special order 1.5# foam density & Extreme Length shipping +$250.99
OVERSIZE: Length AND width (or diameter) 96 up to 100 inches: Upgrade to special order 2.0# foam density & Extreme Length shipping +$277.99

Cover thickness selection * REQUIRED: Select your cover thickness here. Thicker covers insulate better. See comparison

BASIC cover is 4 inches thick at center tapering to 2 inch thick at the ends - R16.5 +$439.88
DELUXE cover is 5 inches thick tapering to 3 inch thick for more insulation - R20.7 +$499.88
DELUXE cover 5 inches thick AND FLAT (no taper) - R24.9 +$509.88
ULTRA cover is 6 inches thick tapering to 4 inches for the most insulation available - R24.9 +$519.88
ULTRA cover 6 inches thick AND FLAT (no taper) - R29.88 +$548.88

Hot tub cover shape * Preview the available shapes first, then make your selection from the list below.

Dimension A (in inches) Typically the longer side * Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5 Measuring your cover Measuring your hot tub

Dimension B (in inches) * Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5 Measuring your cover Measuring your hot tub

Dimension C (in inches) * Rounded corners? Help Me Photo with Measuring Tape Video Guide Calculator Cut corners? Photo with Measuring Tape

Dimension D (in inches) * Measure as shown by the line in the illustration above Measuring your cover

Dimension E (in inches) * Measure as shown by the line in the illustration above Measuring your cover

Select fold location *

Fold longer side in half Help Me The fold itself will be the length of the shorter side
Fold shorter side in half Help Me The fold itself will be the length of the longer side
Does not matter (Dimension A = Dimension B or Shape is round) Help Me

Vinyl color selection * Click any camera below for a larger color swatch. When two shades are shown, orders will be fulfilled based on color availability. Weather Defender is a woven, all weather fabric and a fresh alternative to the conventional vinyl look. It is up to 3 times stronger, tear and abrasion resistant, with about a 25% reduction in weight. All Weather Defender covers are manufactured with the long steam stopper upgrade. View a Black Weather Defender cover Select below:

Skirt (flap) length * See how to measure

Tie down straps *

4 Straps: 2 Straps on both sides with handles * View
4 Straps: 2 Straps on both sides that fold in half (Not for round covers) * View
8 Straps: 2 Straps on every side, 8 total * View +$17.00
4 Straps: 1 Strap on every side. Round covers have 2 straps total * View
4 Straps: Each at center of rounded corners (Not for round covers) * View
2 Straps: 1 Strap centered below each handle * View
0 Straps: No tie down straps

Strap Length * Straps that hold the cover down tightly are very important for sealing in heat. Adjustable straps work great with existing hardware.

Standard: Fixed length straps: 10" from bottom of cover to end of clip
Upgrade: Adjustable straps - length adjusts from 6 1/2" to 10" from bottom of cover to end of clip +$9.00
Upgrade: Adjustable straps - length adjusts from 10" to 20" from bottom of cover to end of clip +$14.00

* Optional: If specific strap locations are required, specify here For only the first two choices above, you can enter the distance, in inches, from the nearest cover edge, to the center of the strap. Help Me: Characters left: 6

Additional insulation * For maximum insulation, select the Long Steam Stopper below to add R-9 to any cover by preventing heat loss through the fold/hinge area

Standard: 2 Steam Stopper Pillows View
Upgrade: Long Steam Stopper - additional insulation seals under the fold View +$39.00

Extend the life of your cover a year or more - 82% of covers fail from waterlogging *

Standard: Vapor Barrier
Upgrade: Double Thick Vapor Barrier View +$20.00
Upgrade: Triple Thick Vapor Barrier +$29.00
Upgrade: Double Thick & Double Wrap - twice as thick as Standard and wrapped twice +$41.00

Increase cover strength with higher foam density or Extreme Beams *
Add strength as needed for snow or animals to prevent voiding the warranty due to broken foam. For each option below we show the load test at the center of the cover, with weight far exceeding rated performance standards. This technique demonstrates the relative strength differences vividly.

Cover Load Testing See Test Weight

TRADITIONAL: Making a stronger cover has historically been achieved only by using more dense foam. This adds weight and therefore the cover becomes heavier to lift and move.

INNOVATIVE: Our Extreme Beam design is so innovative we were awarded a utility patent (US011008769). The design significantly increases cover strength because it is made with double the traditional metal reinforcement. It adds more strength than can be achieved with higher foam density, without increasing the cover weight. It even costs less!

Standard (Traditional): 1 lb. Foam – Static load limit 100 lb.
Upgrade (Traditional): 1.5 lb. Foam – Static load limit 150 lb, 8 lb. heavier, Watch 290# Test +$45.00
Upgrade (Traditional): 2 lb. Foam – Static load limit 200 lb, 18 lb. heavier, Watch 290# Test +$67.00
Upgrade (Innovative): 2 Extreme Beams & 1 lb. Foam – Static load limit 400 lb, 0 lb. heavier, Watch 290# Test +$44.00
Standard (Traditional): 1 lb. Foam – Static load limit 100 lb.
Upgrade (Traditional): 1.5 lb. Foam – Static load limit 150 lb, 8 lb. heavier +$45.00
Upgrade (Innovative): 2 Extreme Beams & 1 lb. Foam – Static load limit 400 lb, 0 lb. heavier, Watch 290# Test +$44.00

Split corner skirt * Split corner skirts help prevent the skirt folding under the cover and leaking heat

Standard: Full corner skirt
Upgrade: Split corner skirt View +$24.00

Spa Cap Color Selection *

Chocolate View Swatch
Gray View Swatch

Reinforce the fold/hinge for additional strength * Add strapping when a cover lifter is used Prevent this!

Standard: No strapping sewn into the fold
Upgrade: Strengthen the fold/hinge View +$18.00

Select the handle style * Customize the look of your cover by selecting from the following handle styles. View Comparison The handle under the skirt is stronger and lasts longer because it is protected from the weather.

Under the Skirt - Stronger handles hidden behind the skirt for a clean, unobtrusive look View
Edge - Handles located on the edges of the cover View +$8.00

Must the cover be made to fit around special features of the hot tub? * Are there raised controls, vents, handles or is a template required? Control Panel Air Vent Handle. * Note: BeyondNice covers are not compatible with Hot Spring and other cover lifters that require mounting screws attaching into the cover. * Note: BeyondNice does not make covers for spas with raised speakers. * Note: BeyondNice does not make covers that are inset into the top of the hot tub.

No, the cover does not need any special features
Yes, the cover requires special feature(s) such as cut outs, dig outs, flaps, etc. +$142.00

Please explain: *: Characters left: 50

Production lead time notice *
Each BeyondNice cover is custom manufactured once ordered. As you are probably aware, it has become exceedingly difficult for manufacturers to obtain raw materials. Consequently, production lead time is only a rough estimate. However, our whole team would truly appreciate your order today to help us recover quickly once this passes. As of 9/1/25, we estimate about 3 weeks from order date to shipment.

I acknowledge this notice

Manufacturing rush needed? * Rush shipping is not available. However, we can expedite the MANUFACTURING time if needed. For orders requiring special order foam, the production rush begins once the foam is received. The options are below.

None - standard production time
10 Day production rush +$100.00
5 Day production rush +$175.00

Add a spa cap to protect your new cover from UV, harsh environment and animal damage. * View a gray cap View a chocolate cap Inexpensive spa cover caps are made to safeguard the more expensive insulating hard covers and increase their service life. Many prefer the woven fabric look of spa caps to vinyl. Save $15 now by including a heavy duty spa cap with your order. Select the color of your choice after making a cap type selection below. * Great looking water repellent fabric with coated backing View * Heavy weight 600 x 300 woven polyester fabric, not cheap or thin View * Ships in the box with your insulating hard cover * Easy on and easy off design either made to fit with elastic or adjustable with strap Elastic Adjustable strap * One year limited warranty * Made in U.S.A. View

Custom manufactured to your spa cover specifications above, with 1" elastic band to secure the cap to the cabinet. +$120.88
Stock size fits up to 88 x 88 cover. Two 1" wide adjustable straps with quick release buckles tighten to the cabinet. +$87.88
Stock size fits up to 96 x 96 cover. Two 1" wide adjustable straps with quick release buckles tighten to the cabinet. +$92.88
No spa cap, thank you

SHIPPING: Choosing FedEx Parcel or Freight Cargo Determines Your Cover's Design *

Our customers demanded we eliminate the damages and the requirement to be home for a Freight delivery. So we spent 4 years inventing a parcel cover design that DOES NOT ship via freight! It is made with our Extreme Beam Technology and is the STRONGEST and LIGHTEST cover made. It is so innovative it was awarded U.S. utility patent US011008769.

Select FedEx shipping and your cover will be made with our stronger parcel cover design. Select Freight shipping and your cover will be made with the traditional cover design.

The parcel cover design has only two differences. 1) It has double the internal structural metal, making it much stronger, but not heavier. 2) It requires assembly - simply insert the foams and zip closed. Watch 1 minute assembly video. The exterior vinyl outside is unchanged. Details . . .

Freight delivery to a residence is not typical. FedEx delivery to a residence is common. Be sure to carefully review the comparison chart below, which details the striking and significant differences between Freight & FedEx deliveries. Parcel vs. freight comparison

Freight FedEx

Cover ships assembled with 1 solid foam panel per side Cover ships unassembled with 3-5 foams per side - Watch 1 minute assembly video - Simply insert foams into vinyl & zip closed to assemble.
1.5# Foam density bends & breaks with 290 pounds - Watch 290 pound strength test video 1.0# Foam density with Extreme Beam Technology supports 290 pounds - Watch 290 pound strength test video

Must set a delivery appointment Dropped off without an appointment

Must be home during 4-6 hour delivery window No need to be home for or sign for delivery

Delivers week days only Delivers week days + Saturday & Sunday

Must inspect for damage and refuse if damaged Never freight damaged! No forklift in entire FedEx system

Damaged cover must be returned to manufacturer Never freight damaged

Cover must be evaluated for repair or replacement Never freight damaged

If broken or waterlogged the entire foam must be replaced via freight If broken or waterlogged, any individual foam panel can be easily replaced via FedEx

*Freight*	*FedEx*
Cover ships assembled with 1 solid foam panel per side	Cover ships unassembled with 3-5 foams per side - Watch 1 minute assembly video - Simply insert foams into vinyl & zip closed to assemble.
1.5# Foam density bends & breaks with 290 pounds - Watch 290 pound strength test video	1.0# Foam density with Extreme Beam Technology supports 290 pounds - Watch 290 pound strength test video
Must set a delivery appointment	Dropped off without an appointment
Must be home during 4-6 hour delivery window	No need to be home for or sign for delivery
Delivers week days only	Delivers week days + Saturday & Sunday
Must inspect for damage and refuse if damaged	Never freight damaged! No forklift in entire FedEx system
Damaged cover must be returned to manufacturer	Never freight damaged
Cover must be evaluated for repair or replacement	Never freight damaged
If broken or waterlogged the entire foam must be replaced via freight	If broken or waterlogged, any individual foam panel can be easily replaced via FedEx

SHIPPING METHOD SELECTION: I confirm I fully understand the explanations above. FREIGHT is detailed in the brown box. FEDEX is detailed in the purple box.

Shipping Method: Select FedEx with parcel design OR Freight with traditional design * Options with Extreme Beam Technology

Shipping Method: Select FedEx with parcel design OR Freight with traditional design * Options with standard foam densities

Shipping Method: Select FedEx with parcel design OR Freight with traditional design * Options for 6-4 tapering covers

If other, please explain: *

How did you find BeyondNice? *

Catalina - MONTEREY

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Replacement Hot Tub & Spa Covers for Catalina - MONTEREY. Largest U.S. manufacturer. Lowest price guaranteed. 970-703-3074

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